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Heller

1809 EXL

Thermal / DiffusionHeller 1809 family
Research Quality: 50% complete

Provisional entry — research in progress

This page was generated automatically from cited public sources and hasn't completed the full research pass yet. Every specification shown carries its source; more detail is added as research completes.

The Heller 1809 EXL is a reflow oven used for surface-mount technology (SMT) board assembly. The Heller 1809 EXL features 9 top and 9 bottom forced convection heating zones. The Heller 1809 EXL can operate in air or nitrogen and has a temperature range of 25–350°C.[1][2]

1809 EXL — Inventory photo
Fig. 011809 EXLInventory photo[3]

Power

208/240 VAC, 100A, 3-Phase[6]

Performance

±0.1 °C[1]

What it is

General reference — not yet source-verified

Reflow ovens are machines used in surface-mount technology (SMT) assembly to solder electronic components to printed circuit boards by melting solder paste through a controlled thermal profile. The Heller 1809 EXL belongs to this class of equipment and is designed for high-mix, high-volume production.

How it works

General reference — not yet source-verified

Reflow ovens operate by conveying populated circuit boards through a series of heated zones, each controlled to a specific temperature, to gradually raise the board and component temperature, melt the solder paste, and then cool to form reliable solder joints. The thermal profile is divided into preheat, soak, reflow, and cooling stages.

Where it fits in the process flow

General reference — not yet source-verified

In an SMT assembly line, the reflow oven is positioned after the pick-and-place machine and before inspection or testing equipment. Solder paste is first applied to the bare board by a screen printer, components are placed by pick-and-place machines, and the populated board then enters the reflow oven to solder all components simultaneously. After reflow, the board typically goes to automated optical inspection (AOI) or x-ray inspection to verify solder joint quality.

What do the numbers mean?

Power & electrical2

Standard Power Input Requirement
208/240 VAC, 100A, 3-Phase[6]
Accurate?
Power Input
208/240 VAC 100A 3-Phase[6]
Accurate?

Performance2

Temperature Controller Accuracy
±0.1 °C[1]
Accurate?
Accuracy of Temperature Controller
±0.1°C[1]
Accurate?

Control & software1

Operating System
Windows XP[1]
Accurate?

Dimensions & facilities14

Overall Width
54 in (137 cm)[6]2 sources
Accurate?
Overall Height
63 in (160 cm)[6]2 sources
Accurate?
Net Weight
3500 lbs (1588 kg)[6]
Accurate?
Process Clearance Above Mesh Belt
2.3 in (5.8 cm)[6]
Accurate?
Minimum Board Width
2.0 in (5 cm)[1]
Accurate?
Maximum Board Width
23.5 in (60 cm)[1]
Accurate?
Power Width Adjustment
Yes[2]
Accurate?
Overall Width
54" (137 cm)[6]
Accurate?
Overall Height
63" (160 cm)[6]
Accurate?
Process Clearance Above Mesh Belt
2.3" (5.8 cm)[6]
Accurate?
Minimum Board Width
2.0" (5 cm)[2]2 sources
Accurate?
Maximum Board Width
23.5" (60 cm)[1]
Accurate?
Maximum PCB Width
22" (55.8 cm)[2]
Accurate?
Maximum Board Width
20" (50.8 cm)[2]
Accurate?

Configuration & options26

Non-N2[5]
Accurate?
Overall Length
183 in (465 cm)[6]2 sources
Accurate?
Heated Tunnel Length
105 in (254 cm)[6]
Accurate?
Top Heating Zones
9[6]2 sources
Accurate?
Bottom Heating Zones
9[6]2 sources
Accurate?
Cooling Zones
2[2]
Accurate?
Power Input Options (Optional)
208 / 240 / 380 / 400 / 415 VAC[1]
Accurate?
Maximum Conveyor Speed
74 in/min (188 cm/min)[1]
Accurate?
Heater Type
Instant response open coil[1]
Accurate?
Convection Type
Forced convection[2]
Accurate?
Temperature Range
25-350 °C[1]
Accurate?
Cross-Belt Temperature Tolerance
±2.0 °C[1]
Accurate?
Conveyor Direction
Left to Right[2]
Accurate?
Auto Lubrication System
Yes[2]
Accurate?
Powered Hood Lift
Yes[2]
Accurate?
Data Logging
Yes[2]
Accurate?
Lead-Free Capable
Yes[2]
Accurate?
Number of Cooling Zones
2[1]
Accurate?
Optional Power Inputs
208 / 240 / 380 / 400 / 415 VAC[1]
Accurate?
Edge Rail and Mesh Belt
Yes[2]
Accurate?
Overall Length
183" (465 cm)[6]
Accurate?
Number of Heating Zones
9 top and 9 bottom[6]
Accurate?
Heated Tunnel Length
105" (254 cm)[6]
Accurate?
Maximum Conveyor Speed
74" / min (188 cm / min)[1]
Accurate?
Optional Power Inputs Available
208 / 240 / 380 / 400 / 415 VAC[1]
Accurate?
Vintage
Apr 2008[6]
Accurate?
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What replaced it?

Alternatives

Tools documented as functional equivalents — same process step and wafer size, from a different manufacturer. Each equivalence cites its source.

What does it need to run?

Site utility requirements, footprint, and infrastructure needed to install and operate this tool. Sourced from public records.

  • Standard Power Input Requirement208/240 VAC, 100A, 3-Phase[6]
  • Power Input208/240 VAC 100A 3-Phase[6]

Where are the manuals?

Generated from public-source data on file. Enter your email to access — nothing is published; details are routed privately.

Not publicly documented

Field notes

No research found yet — worked with this tool? Share what you know.

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Frequently asked questions

What are the overall dimensions of the Heller 1809 EXL?

The overall dimensions are 183 inches (465 cm) in length, 54 inches (137 cm) in width, and 63 inches (160 cm) in height.[6][1][8]

How many heating zones does the oven have?

The oven has 9 top and 9 bottom forced-convection heating zones.[6][1][2][8]

What is the maximum conveyor speed?

The maximum conveyor speed is 74 inches per minute (188 cm per minute).[1][8]

What temperature range does the oven support?

The standard temperature range is 25 to 350 degrees Celsius.[1][8]

What operating system does the oven use?

The oven uses the Windows XP operating system.[1][2][8]

What are the power input options?

Standard power input is 480 volts, 100 amps, 3-phase, but optional inputs of 208, 240, 380, 400, 440, and 415 VAC are available.[6][1][8]

Not publicly documented

The following facts about the 1809 EXL are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

  • No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the 1809 EXL are on record.

    Answerable by: OEM historical records or a trade-press announcement

  • No publicly documented variants, configuration options, or revision breakpoints of the 1809 EXL are on record.

    Answerable by: an OEM product catalog or an engineer who ordered or specified the tool

  • The control-system platform and OS era of the 1809 EXL are not on record.

    Answerable by: an engineer who operated it or OEM installation records

  • No publicly documented failure modes or field errata for the 1809 EXL are on record.

    Answerable by: a field service engineer, process engineer, or maintenance technician

  • The process node or technology generation of the 1809 EXL is not on record.

    Answerable by: an OEM datasheet or a fab qualification report

No research found yet — worked with this tool? Share what you know.

Sources & citations

Sources (8)Every fact above is drawn from these public sources
  1. [1]vitapcb.com — vitapcb.comvitapcb.com
  2. [2]smtdevices.com — smtdevices.comsmtdevices.com
  3. [3]Inventory photo
  4. [4]Inventory photo
  5. [5]inventory listing
  6. [6]ibesmt.com — ibesmt.comibesmt.com
  7. [7]Equipment inventory listing
  8. [8]Heller 1809EXL - Solisn — smtmachinepro.comsmtmachinepro.com
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Last updated Sep 29, 2026.

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